Advancing Precision Manufacturing: Exploring the Cutting-Edge CHMER Wire Cut EDM G64F CNC Machine

 

Modern High Speed CNC Machine - CHMER Wire Cut EDM / G64F

Introduction:

In the realm of precision manufacturing, technological advancements continue to redefine the capabilities of CNC (Computer Numerical Control) machines. The CHMER Wire Cut EDM G64F stands at the forefront of this evolution, offering unparalleled speed, accuracy, and versatility in wire electrical discharge machining (EDM). In this article, we delve into the innovative features and transformative impact of the CHMER Wire Cut EDM G64F CNC machine.

Unleashing Precision with Wire Cut EDM:

Wire Cut EDM, also known as wire erosion or wire burning, is a cutting-edge machining process that utilizes electrical discharge to shape conductive materials with remarkable precision. The CHMER Wire Cut EDM G64F takes this technology to new heights, enabling manufacturers to produce intricate components with exceptional accuracy and surface finish.

Key Features of the CHMER Wire Cut EDM G64F:

1. High-Speed Machining: Equipped with advanced servo drive systems and optimized cutting parameters, the CHMER Wire Cut EDM G64F achieves impressive cutting speeds without compromising accuracy or surface quality. This enables rapid production of complex parts while reducing cycle times and enhancing productivity.

2. Enhanced Accuracy and Repeatability: Precision is paramount in modern manufacturing, and the CHMER Wire Cut EDM G64F delivers with its superior positioning accuracy and repeatability. Featuring state-of-the-art linear motor drives and closed-loop feedback systems, this CNC machine ensures consistent results, even for the most demanding applications.

3. Intelligent Control Systems: The G64F CNC controller boasts intelligent features designed to streamline operation and optimize machining performance. Advanced algorithms for tool path optimization, adaptive control, and automatic tool changing enhance efficiency and versatility, empowering operators to tackle diverse machining tasks with ease.

4. User-Friendly Interface: Despite its advanced capabilities, the CHMER Wire Cut EDM G64F remains user-friendly, with an intuitive interface that simplifies machine setup, programming, and monitoring. Interactive touchscreens, graphical programming interfaces, and remote monitoring capabilities enhance operator convenience and productivity.

Applications and Benefits:

The CHMER Wire Cut EDM G64F CNC machine finds application across various industries, including aerospace, automotive, medical device manufacturing, and tool and die making. Its ability to produce intricate shapes, tight tolerances, and fine surface finishes makes it ideal for prototyping, production, and precision engineering applications.

Key benefits of the CHMER Wire Cut EDM G64F include:

- Exceptional precision and surface finish

- High-speed machining for increased productivity

- Versatility to handle a wide range of materials and geometries

- Reduced tool wear and maintenance requirements

- Seamless integration with CAD/CAM software for efficient programming and production scheduling.

What is wire cut EDM?

Wire EDM machine uses a metallic wire (electrode) to cut a programmed contour in a workpiece. Extrusion dies and blanking punches are very often machined by wire cutting. In the machining area, each discharge creates a crater in the workpiece (material removal) and an impact on the tool (wear of the tool/electrode).

G Series

1.High level of flexibility with low running cost. 2.The ideal machines for any EDM work shop. 3.In Submerged condition,maximum height of work-piece recommended is Z stroke minus 45mm.

Specification

Model Unit G64F Axis Travel (XxY) mm 600x400 Axis Travel (UxVxZ) mm 100x100x300 Max. Size of Workpiece (WxDxH) mm 910x700x295 Max. Weight of Workpiece kg 600 XY Feed Rate mm/min Max. 800 Axis Drive System axis AC Servo Motor Wire Diameter Range (standard) mm φ0.15-0.3 (φ0.25) Max. Wire Feed Rate mm/sec 300 Wire Tension gf 300~2500 Taper Angle mm ±21°/100 (wide-angled nozzle, DA+DB=15mm) Outside Dimension (WxDxH) mm 2500x2450x2250 Machine Weight kg 3200 Tank Capacity L 340

Standard/Optional Accessories

Standard Accessories： Paper Filter x 2PCS Diamond Guides x 2PCS Upper/Lower Flushing Nozzles x 2PCS Energizing Carbides x 2PCS Diamond Guide Remove Jig Brass Wire (DIA.0.25mmX5kg) Tools AC Power Alignment Jig Flushing Ion Exchange Resins(1PCS x 3L) Submerged Ion Exchange Resins(1PCS x 6L) Auto Data Recovery after Blackout Water Chiller (Flushing) x 2T Water Chiller (Submerged) x 2T Optional Accessories： Swinging Panel 2-in-1 Transformer + AVR Auto Wire Threading(AWT) 30kgs Wire Feeder Auto Wire Chopper(30kg) DC Invert Chiller x 2T What materials can be cut using EDM wire?

Any conductive material such as steel, titanium, aluminium, brass, alloys and superalloys can be cut using the EDM wire method. With its accuracy, the EDM wire cut technique has become a convention cutting method in all industries. Creates simple or complex shapes or patterns that would be challenging to produce with conventional cutting tools. The tool and the workpiece do not make actual contact which allows for machining of delicate sections and weak materials. Electrical Discharge Machining (EDM) is a controlled metal-removal process that is used to remove metal by means of electric spark erosion. In this process an electric spark is used as the cutting tool to cut (erode) the workpiece to produce the finished part to the desired shape.

Conclusion:

The CHMER Wire Cut EDM G64F CNC machine represents the pinnacle of precision manufacturing technology, offering unrivaled speed, accuracy, and versatility in wire EDM machining. With its advanced features, intelligent control systems, and user-friendly interface, this cutting-edge CNC machine empowers manufacturers to push the boundaries of innovation and excellence in modern manufacturing.